Remanufactured fuel injection pump, cross-ref 0445020116. Bench-tested before shipment.
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0445020116 is supplied as a remanufactured replacement fuel injection pump. Cross-reference numbers: 0445020116. Supply pressure, timing and delivery quantity are all set here. Failures tend to progress gradually — a little more smoke, slightly harder starting when hot, slowly rising consumption — which is why they are often attributed to the injectors before the pump is checked. Expect extended cranking especially when hot, hesitant throttle response, smoke that persists rather than clears, timing that drifts or will not hold, and in some cases fuel in the sump or a pump body running unusually hot. Eliminate the cheap causes first: filter condition, lift pump output, suction-side air leaks, fuel quality. Only then have delivery quantity and timing tested before committing to a replacement unit. Fitting notes: timing is everything here. Set the pump against the engine's timing marks rather than forcing anything, prime thoroughly before cranking, and check that the lift pump is delivering adequate supply pressure. Also replace the mounting seal and confirm there is no air left in the system before the first start. Rebuild process: full teardown and measurement first, then replacement of all wear components, machining back to specification where required, followed by calibration and bench testing. The difference between this and a cleaned used part is the measurement and test record — we hold every unit to the specification for the part number, not just to 'it runs'. Test sheets available on request, and every unit ships with a 12-month warranty.
| Part number | 0445020116 |
| Condition | Remanufactured (not a genuine OEM new part) |
| Process | Disassembled, cleaned, measured, wear parts replaced, machined to specification |
| Bench test | Delivery, return flow, opening pressure and leakage recorded before dispatch |
| Warranty | 12 months |
Three very different things are sold under similar descriptions. Here is what separates them, and what to ask before you buy.
Read the guide →The pump sets pressure, quantity and timing. Here is how wear shows up, and the checks that separate pump faults from supply faults.
Read the guide →Water, dirt and misfuelling damage common rail components differently. What to check, and why cleaning the system matters as much as replacing parts.
Read the guide →
